Polished Concrete floors




Polished concrete floor surface is made by a mechanical process of grinding and polishing with the help of a penetrant chemical to provide different texture. The polishing of concrete is a multi-step process which requires specialized tools and equipment. The chemical penetrant employed for polishing is called as hardener.

Procedure to Polish Concrete

Ø  The first step is to prepare the concrete surface by grinding. Existing coatings are removed to get polished concrete surface. Diamond abrasive of 16 to 20 grit is being used to perform this. This equipment specially used to remove coatings.

Ø  If cracks or joints are present on the concrete surface, it must be sealed by means of fillers.

Ø  Once sealed, the surface is grind with the diamond abrasives. The grit used can range from 30 to 40. A metal bonded diamond is used. This is followed by a metal bonded diamond grinding of 80 grit. Then with a 150 grit metal bonded diamond.

Ø  The surface is compressed by applying a chemical hardener after the series of grinding.

Ø  Polishing is performed by means of a resin bond diamond with grit varying from 100 to 200. A combination of both can also be used.

Ø  Next polishing is performed by a 400 grit followed by an 800 grit resin bond diamond.

Ø  The final finishing is performed by a 1500 or a 3000 grit resin-bond diamond.

Ø  In order to maintain the surface, a coat of stain guard over the concrete surface is recommended.

Benefits of Polished Concrete

Ø  High durability.
Ø  Low maintenance.
Ø  It has a high coefficient of friction thus creates non-slippery.
Ø  This will improve natural lighting.
Ø  Existing materials are used hence it is sustainable.
Ø  It can be easily cleaned by water or neutral cleaners.
Ø  It can withstand extreme industrial environments.
Ø  Appearance can be improved.  
Ø  3D forms can be easily achieved by concrete polishing compared with natural stone.




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Blog written by
ShrutiDoshi
Technical Officer – Sanghi Cement & Blogger

Blog Managed by
Nirav Pandya
Digital Marketing Officer – Sanghi Cement



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